This study establishes a unified framework for engineering the propagation dynamics of non-diffracting beams via deterministic nonlinear phase modulation. We present a comprehensive theoretical and experimental investigation employing a spatial light modulator (SLM) to impart tailored phase profiles, with a principal focus on Bessel beams of various orders. Our analytical model, derived from Fresnel diffraction theory and the stationary phase method, yields closed-form expressions that elucidate the relationship between phase structure and intensity evolution. A key finding is the development of an optimized Gaussian phase modulation (GPM) constant that is robust to variations in critical system parameters, including wavelength, beam waist, and axicon properties. This approach enables precise sculpting of the axial intensity profile, facilitating the generation of uniform-intensity Bessel beams that maintain a consistent 192 μm diameter over remarkable propagation distances of 800 mm. Furthermore, we introduce a class of alternative nonlinear phase functions—Lorentzian, Pearson VII, Moffat, and hyperbolic secant-squared (sech²)—and demonstrate through systematic optimization that the Pearson VII and Moffat profiles surpass conventional GPM, achieving superior flat-top beam characteristics. Experimental validation confirms strong agreement with theoretical predictions, with the optimized Pearson VII and Moffat functions exhibiting minimal root-mean-square error (0.03118) and a near-unity coefficient of determination (R² = 0.997). This work provides a versatile and powerful toolkit for advanced beam shaping, with direct implications for enhancing precision in through-glass/ceramic via (TGV/TCV) drilling, light-sheet microscopy, and integrated photonic circuit fabrication.
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